Over the years Competent Forging has gained good reputation for our products. For us Surface Finish, Toughness, Straightness and Packing is of Great Importance. By meeting the specified Requirements our Bar products usually offer good formability, machine-ability or weld-ability making them a cost saving solution for our customers. Our technical support, application know-how and logistic solutions are further important factors that help our customers to improve their competitiveness.
At Competent Forging, in addition to Round, Flat, Square, Hexagonal & Octagonal Bars we produce Special Profiles to meet customer needs. Our Steel Round Bars are supplied in Peeled, Ground and Drawn condition as per customers Requirement. Although our Bar Products are used for a very wide spectrum of Applications, they all have one thing in common: Customers can always Rely on our products as these fulfill their Specification. We achieve this by continuously improving and modernizing our Processes & Production Technology and by product Development.
For more sensitive Applications Competent Forging has off-line Ultrasonic Inspection System for Sub Surface Defects with crack Detection in the final process application. Where Ever required the company provides Full Technical Liaison with both customer and steel makers to develop the specifications for specific application. At Competent Forging we provide bars of straight length in full length, as well as in cut to length as per the customer requirements to avoid raw material wastage at customer end. The Bright Steel Bars are supplied in Following Size Tolerance as per customer Requirement.
| DIAMETER IN MM | h8 | h9 | h10 | h11 |
|---|---|---|---|---|
| 1-3 | 0.014 | 0.025 | 0.04 | 0.06 |
| 3-6 | 0.018 | 0.03 | 0.048 | 0.075 |
| 6-10 | 0.022 | 0.036 | 0.058 | 0.09 |
| 10-18 | 0.027 | 0.043 | 0.070 | 0.11 |
| 18-30 | 0.033 | 0.052 | 0.084 | 0.13 |
| 30-50 | 0.039 | 0.062 | 0.10 | 0.16 |
| 50-80 | 0.046 | 0.074 | 0.12 | 0.19 |
| SIZE RANGE | SIZE TOLERANCE | SUPPLY COND. |
|---|---|---|
| Round – 2mm – 80mm Hex � 4mm – 55mm Square � 1mm- 90mm | h � 9, 10 & 11 | – Bars, Hexagonal and Squares |
Range of Product-
Cold drawn bright bars (Round, Hexagon and other profile sections)
Peeled bars
Centre less ground bars
Product wise categories-
Leaded Free Cutting – ENIA (Pb), 12L14
Semi Free Cutting Steel – ENIA, EN8M, SAE1144, SAE1215
Carbon Steel – EN8, EN8D, EN9, SAE1035, SAE1045, CK45, 45C8, EN32B, ST-70/2 etc
Spring Steel – SUP7N, SUP7NV, SAE9254, SUP9, SUP12, SUP12V, SUP11A etc.
Alloy Steel – 16MnCr5, 20MnCr5, EN19, SAE4140, SCM415, SCM440, SAE8620, EN24 etc.
Product wise categories-
Bright bars are mainly going for various types of auto component applications :
Suspension System
Shock absorber Assembly system
Fuel Injection System
Steering System Assembly
Engine Components
Transmission line components
Bright bars are processed through various type of forming operations, like machinery, punching, slotting, cutting, drilling, knurling. Components are also processed through heat treatments depending on finished components properties.
Raw Material ( Coil form or Straight Bar form ).
Coil opening machine :- The curvy coil is opened and straightened.
Coil Setting machine :-Straightened and feed the wire rod into next machine.
Descaling machine :- Machine that remove scales on the wire rod by means of blasting steel balls.
Drawing machine :- Draw up wire rod to a smaller diameter. Also the wire rod being cut to specific length and straightened.
Roller straightener :-That straighten and polish the drawn steel bars.
Finished product :- Cold drawn bar.
Grades of steel produced
Free Cutting steel.
Leaded steel.
Alloy steel.
Carbon steel.
Spring steel.
Ball Bearing Steel
Combined drawing and straightening machines
Draw Bench
Peeling machine
Centre less grinding machines
Unique Features–
Drawn & ground bar can be offered from 8 mm to 60 mm at present. In future we can offer 3 mm onwards.
Peeled bars are offered from 25 mm to 80 mm in diameter.
Round and Hexagonal sections are regularly produced. Other customised profile sections are also produced.
All rolled products are descaled by shot blasting before bright bar drawing and thus removing the age old practice of acid pickling.
High speed Schumag machines (100 m / min) are fitted with online eddy current testing, equipments.
Shaving machine.
Bright bar plant of Competent Forging Limited, is equipped with modern, automatic machineries which is completely different from standard Indian bright bar companies.
Unique feature is–
Descaling operation is being done by shot blasting which removes the hazardous practice of acid pickling.
Peeling is Removal of outer surface of Bars by means of Rotating tool. Surface defects are deeper and proportional to the diameter of Bars, Removal of such defects is done by peeling where in a cut is given as per Requirement. Peeling leaves minor turning marks on the surface so often customers prefer to have peeled bars and if customer requires Peeled Bars without Tool marks then it needs to be Grinded through Center less Grinders.
| SIZE RANGE | SIZE TOLERANCE | SUPPLY COND. |
|---|---|---|
| Round � 20mm – 70mm | h � 10 | – Peeled Bars – Annealed and Peeled Bars |
When a layer of the outer surface is removed by processing it in center less grinders, a silvery bright surface is obtained. This process is known as grinding and the product ground bars.
| SIZE RANGE | SIZE TOLERANCE | SUPPLY COND. |
|---|---|---|
| Round – 2mm – 80mm | h � 8, 9, 10 & 11 | – Cold Drawn Bar – Spheroids Annealed |
Competent Forging Limited is a leading manufacturer of forged components, industrial gears, machined parts, and engineering products. Since 1993, we have delivered high-quality precision solutions with a commitment to durability, innovation, and customer satisfaction.
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